Water & Wastewater Level Measurement — Treatment Plants & Lift Stations

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Application Guide

Water & Wastewater Level Measurement

Clean-water plants, wastewater treatment works, desalination and lift stations all need continuous, maintenance-free level data — but each presents its own headache: foam on aeration basins, turbulence in wet wells, sludge build-up, and open-channel flow that has no stilling well. The wrong sensor clogs, drifts or reads nothing within months.

01 · Challenges

Common Challenges

  • Foam and vapour on aeration basins and digesters break ultrasonic echoes and coat contacting probes.
  • Turbulence and pump surges in wet wells and lift stations swing the reading if the beam is wide.
  • Sludge and grease coat anything that touches the liquid.
  • Open channels need flow, not just level — usually derived from a flume or weir.
02 · Recommended

Recommended Instruments

Ultrasonic

Integrated Ultrasonic — clean water, sumps, channels

For non-contact measurement on clean water tanks, balance tanks and sewage sumps, the integrated ultrasonic level transmitter gives a maintenance-free 5 cm blind zone and a calibrated 4–20 mA / RS485 output. It is the cost-effective default where the surface is reasonably clean.

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80 GHz Radar

80 GHz Radar — foam, turbulence, wet wells

Where foam, vapours or pump surges defeat ultrasonic, the 80 GHz FMCW radar ignores them: a narrow 3° beam rejects wall and agitator echoes, and ±2 mm accuracy holds through condensation. This is the safe choice for wet wells and aeration basins.

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4G Solar

4G Solar — remote, unmanned sites

Stations with no power or no wired network use the 4G solar wireless monitor: solar + battery, three years of data traffic included, zero monthly fees, data pushed to the cloud.

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03 · FAQ

Frequently Asked Questions

Can one sensor handle foam?

Only non-contact radar or a properly aimed ultrasonic. Foam attenuates an ultrasonic pulse; 80 GHz radar penetrates it. Avoid contacting probes in aerated basins.

How do I measure open-channel flow?

Measure level at a flume or weir and compute flow from the level–flow curve. We can supply the radar or ultrasonic head plus the 4G logger to push both level and derived flow to your SCADA or cloud dashboard.

See also our tank level monitoring overview and radar vs ultrasonic guide.

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