Chemical & Petrochemical Level Measurement — Ex ia Rated

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Application Guide

Chemical & Petrochemical Level Measurement

Chemical and petrochemical duty means aggressive media, pressurised vessels, high temperatures and zones that require certified explosion protection. A sensor that fails here is not just inaccurate — it is a safety and compliance problem.

01 · Challenges

Common Challenges

  • Explosive atmospheres (Ex zones) demand certified intrinsically safe or flameproof equipment.
  • Corrosive and coated surfaces rule out contacting probes.
  • Pressurised reactors and high temperatures need sealed, non-contact measurement.
  • Slurries and abrasives wear out wetted parts quickly.
02 · Recommended

Recommended Instruments

80 GHz Radar

80 GHz Radar — Ex ia rated, non-contact

The 80 GHz FMCW radar level transmitter is our standard for chemical tanks and reactors: it is certified Ex ia IIC T6 Ga, measures through vapours and foam, and never touches the process fluid. Output is 4–20 mA with HART or RS485 for plant DCS and SIS.

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4G Solar

4G Solar — tank farms and remote terminals

For tank farms and remote loading terminals without wired infrastructure, the 4G solar monitor reports level and alarms to the cloud with no trenching and no monthly fees.

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03 · FAQ

Frequently Asked Questions

Is the radar suitable for hazardous areas?

Yes — the radar line carries Ex ia IIC T6 Ga intrinsic-safety approval and IP66/67/68 enclosures, suitable for most Zone 0/1 vapour service when installed to the certified drawing.

Can it handle slurry or abrasive media?

Because measurement is non-contact, there are no wetted moving parts to wear. For heavy slurry we recommend the radar with a stilling tube or external mount to keep the beam clean.

Related: how 80 GHz radar works.

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