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How do I solve an error in the 4-20 mA current output?

Time:2026-09-26  Browse: 41

Answer: A wrong 4‑20 mA reading is almost always a calibration, wiring or range-mapping issue rather than a sensor fault. Work through these in order:

  1. Recalibrate against the real receiver. Internal resistance differs between display meters, PLC cards and data loggers; run Bluetooth – 4‑20 mA Output Calibration – Current Calibration with the actual meter connected.
  2. Check the installation height and range mapping. A wrong installation height or 4 mA / 20 mA endpoint shifts the whole output by a fixed offset; confirm Water Depth = Installation Height – Empty Distance.
  3. Measure the loop current in series with a multimeter and compare it with the value reported by the upper-computer software. If the loop current is correct but the display is wrong, the fault is in the receiving device or its scaling.
  4. Check supply voltage and wiring. Voltage drop over long cable runs, loose terminals or missing loop power all distort the current; keep the supply within specification and use thicker-gauge wire on long runs.
  5. Confirm the level reading itself is stable. If the radar is locking onto a false echo (wall, foam, secondary echo), the 4‑20 mA output will faithfully follow that wrong value — fix the measurement first.

If the output is still off after these checks, send us the loop current measurement, an installation photo and the echo spectrum; our support team will diagnose it with you.

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